By the end of the training, participants will be able to:

• identify and differentiate various types of on/off and control
• Understand the operating principles and components of each valve
• Perform routine maintenance tasks, including lubrication, packing adjustment, and actuator
• Diagnose and troubleshoot common valve problems, including leaks, cavitation, and
• Implement preventive maintenance strategies to optimize valve lifespan and
• Apply best practices for safety and environmental considerations when handling
• Understand relevant industry standards and regulations for valve

This course is intended for Plant operators, maintenance technicians, engineers, and other personnel responsible for valve maintenance; Individuals seeking to understand and improve valve performance in various industrial applications; Those preparing for relevant industry certifications in valve maintenance.

• Introduction
• Module 1: Introduction to Valves
  • Valve types and applications (ball valves, gate valves, butterfly valves, )
  • On/off control valve operation and characteristics
  • Basic anatomy and functions of valve components
  • Materials of construction and their suitability for different applications

• Module 2: On/Off Valve Maintenance
  • Routine maintenance procedures for various on/off valve types
  • Packing adjustment and replacement techniques
  • Identifying and resolving common on/off valve problems
• Disassembly, inspection, and repair of on/off valves
• Safety considerations during on/off valve maintenance

• Module 3: Control Valve Maintenance
  • Understanding control valve principles and components (actuators, positioners, )
  • Calibration and tuning of control valves for various process conditions
  • Diagnosing and troubleshooting common control valve problems (sticking, cavitation, )
  • Advanced maintenance procedures for actuators and positioners
  • Safety considerations specific to control valve maintenance

• Module 4: Preventive Maintenance Strategies
  • Developing a comprehensive preventive maintenance program for on/off and control valves
  • Scheduling routine inspections and maintenance tasks
  • Utilizing predictive maintenance tools and techniques
  • Monitoring valve performance and data analysis for early detection of potential issues
  • Optimizing maintenance practices for cost-effectiveness and reliability

• Module 5: Industry Standards and Regulations
  • Relevant industry standards for valve maintenance (API, ASME, )
  • Regulatory requirements for safety and environmental compliance
  • Best practices for documentation and recordkeeping of maintenance activities

• Course Conclusion

• POST-TEST and EVALUATION

Rectus attendance certificate will be issued to all attendees completing minimum of 80% of the total course duration.