The course will address the recommended practices of well integrity according to the international standards and policies of reputable E&P companies. Discussion is carried out on how to evaluate the Sustained Annulus Pressure (SAP), its origin, and impact on safety and well life cycle. This course will go over the elements and operation of wellhead systems, which will include the Christmas tree, wellhead, surface safety system.

By the end of this training course, participants should be able to:

• Get an overview about the pillar elements of a Well Integrity System
• Analyze and define the essential components of a functioning well system
• Gain the sound attitude to define well barriers in all the possible leaking paths and cases
• Understand the latest wellhead inspection, maintenance, and testing routines
• Develop a skilled knowledge about wellhead related equipment and system
• Get guidance to select the wellhead equipment according to operational conditions
• Be aware of API 6A Spec
• Get a better knowledge of safe wellhead and Christmas tree operations
• Review the Sustained Casing Pressure guidelines

• Wellhead Engineers and Technicians
• Petroleum and Production Engineers
• Drilling Engineers
• Completion Engineers
• Well Intervention Engineers
• Production Technology Engineers
• Newly-hired Engineers
• Stimulation Engineers
• Reservoir Engineers
• Other Company engineers involved in Wellhead installation, testing, or maintenance
• Managers and Government Officials and others involved with Wellhead installation, testing, or maintenance
• Supervisors, Field Operators and Technicians involved with Wellhead installation, testing, or maintenance

The training instructor relies on a highly interactive training method to enhance the learning process. The course material is rich with various training tools that ensure all participants gain a complete understanding of all the topics covered. The training environment is highly stimulating, challenging, and effective for all trainees to participate, share their thoughts, and inquire about their in-house challenges.

Module One: Well Integrity Management

• Definition of Well Integrity
• Illustration of Well Integrity Management System
• Possible Failures and Threats of Well Integrity
• Challenges of Mature Oilfields
• Well Integrity Barriers; Physical and Non-physical Throughout Well Integrity Phases
• Well Integrity Regulations and Certifications
• Overview of Well Integrity International Standards
• Management of Change (MOC) Requirements and Steps

Module Two: Main Wellhead Components

• Risk Assessment
• Well Risk Assessment and Ranking
• API Specification 6A and Product Services Level
• NACE MR0175 for Sour Service
• Wellhead Main Functions
• Wellhead Classifications
• Basic Components of Wellhead and Their Installation
• Casing Spool and Hanger
• Tubing Spool and Hanger

Module Three: Wellhead Elements and Their Testing

• Tubing Head Adapter
• Flanges (6B and 6BX types)
• Seals and Gaskets
• Types and Components of Gate Valves
• Hydraulic And Pneumatic Actuators
• Common Pack Offs and Secondary Seals
• Safety Critical Elements
• Basic Rules for Pressure Testing Wellheads
• X-tree and Wellhead Testing and Acceptance Criteria

Module Four: Wellhead Maintenance and Remedial Work

• X-tree and Wellhead Common Problems
• Wellhead repairs
• Ice Plugs
• Valve Milling
• Leak Sealing Solutions
• Annulus Pressure Management
• Sustained Casing Pressure Investigation, and Remedial Work
• Maximum Allowable Annular Surface Pressure (MAASP) Determination and Calculations
• New Technologies and Solutions for Sustained Annulus Pressure (SAP)

Module Five: Flow Assurance Issues Related to Wellhead

• Flow Assurance Issues
• Flow Assurance Effect on Wellhead Integrity and Remedial Solutions
• Corrosion Management
• X-tree Saver and Isolation Tools
• Well Intervention Pressure Control Equipment (PCE)

A RECTUS attendance certificate will be awarded to all participants who complete at least 80% of the total course duration.