Heat Exchanger Overhaul & Testing Techniques
Course Description
This course concentrates on heat exchanger hardware, performance requirements, overhaul procedures, testing techniques, maintenance and repair, and life extension. The material applies to tubular exchangers used in chemical and petrochemical plants, oil refineries, power stations, and industrial facilities. The TEMA System which is, internationally used explained for describing size and type. TEMA nomenclature and terminology are illustrated. The ASME Code and TEMA Standards are observed. Design point setting which affects the structure of the operating deviations, transients, and upsets are examined.
The Training Course Will Highlight ?

An overview of tube vibration includes descriptions and illustrations of damage caused by tube vibration, vibration forcing mechanisms and information required for vibration analysis.

Training Objective

By the end of this course, participants will be able to:

 

  • Gain understanding of the nomenclature and terminology used for shell and tube heat exchangers
  • Determine how the tube side and shell side of tubular heat exchangers are constructed
  • Determine how heat exchangers are structured and assembled, manufactured, prepared for installation, and joined to tube sheets
  • Learn how to write and interpret specifications
  • Learn about some of the exchanger codes and standards, inspections, testing procedures, repair and overhaul, and determination of failure causes.

Target Audience

  • Mechanical Engineers
  • Maintenance Engineers
  • Thermal System Engineers
  • Industrial Equipment Technicians
  • Plant Operators

Training Methods

This interactive Training will be highly interactive, with opportunities to advance your opinions and ideas and will include:


• Lectures
• Workshop & Work Presentation
• Case Studies and Practical Exercise
• Videos and General Discussions

Daily Agenda

Types and Applications of Heat Exchangers

  • Overview and Basic Fundamentals
  • Heat Transfer Fundamentals and Heat Transfer Coefficients
  • Heat Exchanger Types and Application
  • Geometry of   Shell    and    Tube   Heat Exchangers (STHE)
  • Double Pipes TEMA Nomenclature, Front End Head Types, Shell Types
  • Rear End Types, Double Pipe Units, Selection Guidelines

Thermal and Hydraulic Design of Heat Exchangers

  • Sizing and specifying the Heat Exchanger
  • Flow Temperature Difference in STHE
  • Temperature Difference in STHE
  • Condensers and Reboilers

Mechanical Design of Heat Exchangers

  • Basic Design of Heat Exchangers
  • Special Design Considerations
  • Piping Loads on Exchanger Nozzles
  • Materials of Construction on Heat Exchangers
  • Fabrication of Heat Exchangers

Operations and Overhaul Procedures

  • Fouling in Heat Exchangers
  • Corrosion and Erosion in Heat Exchangers
  • Overhauling Heat Exchangers
  • Heat Exchanger Inspection Methods
  • Operation and Troubleshooting
  • Performance Monitoring and Testing
  • Cost-effective Maintenance and Repair of Heat Exchangers

Performance Enhancement and Optimization of Heat Exchangers

  • Heat Transfer Augmentation Techniques
  • Different Testing Techniques
  • Finned Tubes
  • Heat Integration Basics
  • Pinch Technology
  • Heat Exchanger Train Optimization
  • Tube Bundle   Replacement  –    Alternative Enhanced Tube Bundle Designs
Accreditation

RECTUS attendance certificate will be awarded to all participants who complete at least 80% of the total course duration.

Quick Enquiry

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Course Rounds : (5 -Days)


Code Date Venue Fees Register
ME133-01 04-05-2025 Dubai USD 5450
ME133-02 21-07-2025 Indonesia USD 5950
ME133-03 07-12-2025 Dubai USD 5450
Prices doesn't include VAT

UpComing Date


Details
  • Start date 04-05-2025
  • End date 08-05-2025

Venue
  • Country UAE
  • Venue Dubai

Quality Policy

 Providing services with a high quality that are satisfying the requirements
 Appling the specifications and legalizations to ensure the quality of service.
 Best utilization of resources for continually improving the business activities.

Technical Team

BTS keen to selects highly technical instructors based on professional field experience

Strengths and capabilities

Since BTS was established, it considered a training partner for world class oil & gas institution

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