It covers key process engineering tools, flowsheet development, equipment sizing basics, process optimization, safety considerations, and industry-standard design methodologies.

• Understand fundamental concepts of process design and engineering.
• Develop skills in process flowsheet creation and interpretation.
• Learn sizing and selection criteria for major process equipment.
• Apply mass and energy balance techniques to design calculations.
• Incorporate safety and operational considerations into process design.
• Enhance problem‑solving and decision‑making in process engineering tasks.

• Process Engineers and Chemical Engineers
• Design Engineers and Project Engineers
• Operations and Production Personnel
• Engineering Supervisors and Technical Staff
• Anyone involved in process development, design, or optimization

This interactive Training will be highly interactive, with opportunities to advance your opinions and ideas and will include:
• Lectures
• Workshop & Work Presentation
• Case Studies and Exercise
• Videos and General Discussions

Day 1: Introduction to Process Design Fundamentals

• Role of process design in engineering projects
• Design workflow and engineering deliverables
• Process flow diagrams (PFD) and piping & instrumentation diagrams (P&ID)
• Mass and energy balances fundamentals
• Thermodynamics and fluid flow basics for design

Day 2: Process Equipment Design Essentials

• Pumps, compressors, and heat exchangers basic sizing
• Reactors and separation units (distillation, absorption, extraction)
• Relief systems and flare design considerations
• Heat integration and pinch analysis introduction
• Design data, specifications, and datasheets

Day 3: Process Simulation & Flowsheet Development

• Using simulation tools (HYSYS, Aspen Plus – conceptual overview)
• Developing steady‑state flowsheets
• Material and energy balance modeling
• Case studies in simulation‑based process improvement
• Optimization concepts in process design

Day 4: Process Safety & Operability

• HAZOP methodology and risk assessment
• Designing for operability and maintainability
• Safety instrumented systems (SIS) overview
• Pressure relief and overpressure protection
• Environmental design and regulatory compliance

Day 5: Practical Design Workshop & Case Studies

• Developing a process design package (PDP)
• Calculations: equipment sizing, line sizing, and utilities
• Real industrial case studies and best practices
• Group project: creating a process design basis
• Final review and course assessment

A RECTUS attendance certificate will be awarded to all participants who complete at least 80% of the total course duration.