Advanced PLC (IEC61131) Programming
Course Description
Every process plant in the world takes in bulk raw materials and fuel from tanker ships, railroad cars, tanker trucks, or pipelines. Refineries, chemical plants, pharmaceutical companies, and a host of other industries, have to measure raw materials and finished products accurately, because they pay for what comes in and get paid for what goes out. Transportation companies—the ones who own the tankers, railroad cars, or pipelines—also get paid for the amount of materials they move. Companies that push oil or gas through pipelines, for example, may operate on slim margins, so they want to know exactly how much of the oil or gas transported is involved. In addition, greenhouse gas emissions and CO2 trading are emerging applications, where accurate Flow Measurement is needed. Whether it is oil, gas, or chemicals, a tiny error in the flow measurement of materials being transferred can cost a company millions of dollars in one year. Custody Transfer takes place any time fluids are passed from the possession of one party to another (e.g., from producer to pipeline, pipeline to plant, or pipeline to storage facility). Custody Transfer (or Fiscal Metering) refers to metering, that is a point of a commercial transaction, such as when a change in ownership of fluids takes place. Hence, Custody Transfer defines the point at which ownership changes hands for the product being measured. The custody transfer system must generate detailed and indisputable cargo reports, based on accurate flow measurements and calculations. What makes custody transfer unique among flow-meter applications is that money changes hands and that accuracy requirements are higher than they are for most other applications. Hence, Custody transfer systems are more than just flow-meters and they represent a combination of highly engineered flow measurement systems for the intended application. Custody transfer metering requires exceptional accuracy, repeatability, and auditable values. For instance, liquid custody transfer meters used to measure refined hydrocarbons have accuracy of ±0.125% or better, and repeatability in the range of ±0.02%.
The Training Course Will Highlight ?

Participants will gain the ability to determine if a metering system is adequate for the purpose, select appropriate systems and identify potential problems

Training Objective

Objectives

echnological advances in recent years have resulted in the development of the programmable logic controller and a consequential revolution of control engineering. This course is an introduction to programmable logic controllers and aims to ease the tasks of practicing engineers coming first into contact with programmable logic controllers, and as an introduction for first year undergraduate courses in engineering.  The course addresses the problem of different programmable control manufacturers using different nomenclature and program forms by describing the principles involved and illustrating them with examples from a range of manufacturers. The text includes:

  • The basic architecture of PLCs and the characteristics of commonly used input and outputs to such systems.
  • A discussion of the number systems: denary, binary, octal, hexadecimal and BCD.      
  • A painstaking methodical introduction, with lots of illustrations, of how to program PLCs, whatever the manufacturer, and make use of internal relays, timers, counters, shift registers, sequencers and data handling facilities.
  • Consideration of the standards given by IEC 1131-3 and the programming methods of ladder, functional block diagram, instruction list, structured text and sequential function chart.
  • To assist the participants to develop the skills necessary to write programs for programmable logic controllers, many worked examples, multi-choice questions and problems are included in the course with answers to all multi-choice questions and problems given at the end of the course.

Target Audience

  • Engineers and Technicians of all disciplines
  • Instrumentation Personnel
  • Procurement and Quality Control Personnel
  • Inspection and Maintenance Engineers

Training Methods

This interactive Training will be highly interactive, with opportunities to advance your opinions and ideas and will include:
• Lectures
• Workshop & Work Presentation
• Case Studies and Exercise
• Videos and General Discussions

Daily Agenda

1) Programmable logic controllers

  • Controllers
  • Hardware
  • Internal architecture
  • PLC systems
  • Problems

 2) Input-output devices

  • Input devices
  • Output devices
  • Examples of applications
  • Problems

 3) Number systems

  • The binary system
  • Octal and hexadecimal
  • Binary arithmetic
  • PLC data
  • Problems

4) I/O processing

  • Input/output units
  • Signal conditioning
  • Remote connections
  • Networks
  • Processing inputs
  • I/O addresses
  • Problems

5) Ladder and functional block programming

  • Ladder diagrams
  • Logic functions
  • Latching
  • Multiple outputs
  • Entering programs
  • Function blocks
  • Program examples
  • Problems

6) IL, SFC and ST programming methods

  • Instruction lists
  • Sequential function charts
  • Structured text
  • Problems

7)  Internal relays

  • Internal relays
  • Ladder programs
  • Battery-backed relays
  • One-shot operation
  • Set and reset
  • Master control relay
  • Problems

8) Jump and call

  • Jump
  • Subroutines
  • Problems

9) Timers

  • Types of timers
  • Programming timers
  • Off-delay timers
  • Pulse timers
  • Programming examples
  • Problems

10) Counters

  • Forms of counter
  • Programming
  • Up and down counting
  • Timers with counters
  • Sequencer
  • Problems

11) Shift registers

  • Shift registers
  • Ladder programs
  • Problems

12) Data handling

  • Registers and bits
  • Data handling
  • Arithmetic functions
  • Closed loop control
  • Problems

13) Designing systems

  • Program development
  • Safe systems
  • Commissioning
  • Fault finding
  • System documentation
  • Problems

14) Programs

  • Temperature control
  • Valve sequencing
  • Conveyor belt control
  • Control of a process
  • Problems
Accreditation

A RECTUS attendance certificate will be issued to all attendees completing minimum of 80% of the total course duration.

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Course Rounds : (5 -Days)


Code Date Venue Fees Register
IE133-02 06-07-2026 Kuala-Lumpur USD 5950
IE133-03 04-10-2026 Dubai USD 5450
Prices doesn't include VAT

UpComing Date


Details
  • Start date 06-07-2026
  • End date 10-07-2026

Venue
  • Country Malaysia
  • Venue Kuala-Lumpur

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