Advanced Machinery Diagnostic
Course Description
This course provides attendees the training needed to extend their knowledge of machinery diagnostic techniques and rotor dynamics as applied to rotating machinery. In particular, they will learn the use of synchronous and non-synchronous perturbation testing to evaluate complex dynamic stiffness in rotor/bearing/seal systems, including its modal parameters, and see how to bring analytical model response predictions in closer agreement with actual machine data. The class also examines how rotor torsional modes are coupled with lateral modes, and how that information may be used for early detection of shaft crack.
The Training Course Will Highlight ?

Attendees will learn how to model machinery operation and malfunctions in fundamental terms, preparing them to better identify and understand machinery problems in the field. 

Training Objective

  • give an account of common strategies and methods to plan and perform machinery maintenance, 
  • give an account of common failures in primarily rotating machinery and how vibration analysis can detect failure,  
  • give an account of different types of transmitters and their properties when measuring mechanical vibrations, 
  • plan, perform and interpret the results of condition check with vibration measuring, 
  • assess a measured vibration result with the help of relevant norms, 
  • balance a rotor on the principle of single-plane balancing using appropriate instruments, 
  • outline some simple methods of lubrication analysis. 

Target Audience

  • Engineers desiring to advance their machinery vibration diagnostics skills 
  • Engineers involved in the design, acceptance testing, and maintenance of rotating machinery 
  • Post-graduate engineering attendees 
  • Academic researchers and professors involved in rotor dynamics 

Training Methods

This interactive Training will be highly interactive, with opportunities to advance your opinions and ideas and will include;

  • Lectures
  • Workshop & Work Presentation
  • Case Studies and Practical Exercise
  • Videos and General Discussions

Daily Agenda

Day 1 

  • Introduction to Rotating Machinery Dynamics 
  • Steady-State and Startup/Shutdown Plot Review 
  • Basic Rotor Modeling 
  • Stiffness Concepts and Calculations 
  • Critical Speed Maps 
  • Modal Mass Definition and Calculation 
  • Model Rotor Kit and Predict Resonance Frequency 
  • Fundamental Synchronous Rotor Response 
  • Synchronous Dynamic Stiffness Testing 

Day 2 

  • Workshop: Single-Plane Balancing 
  • How to Handle Anisotropic Systems 
  • Multi-Plane Balancing (Static and Coupled Balancing) 
  • Polar Plot Balancing 
  • Static and Couple Balancing 
  • Workshop: Multi-Plane Balancing 

Day 3 

  • Preload Forces on Machinery 
  • Internal Preloads (including Gears and Pumps) 
  • External Preloads (including Misalignment) 
  • Dynamic Stiffness Parameters – No synchronous Perturbation 
  • Workshop: Identify Dynamic Stiffness Parameters Using 

No synchronous Perturbation Data 

Day 4 

  • Fluid-Induced Instabilities of Rotors: Whirl and Whip – Summary of Results Instability Source Location 
  • Workshop: Diagnose and Control Fluid-Induced Instabilities 
  • Rotor to Stationary Part Rubbing 

 

  • Case History: Steam Turbine Rub During Startup and Generator 

Seal Rub Showing Slowly Changing Amplitude and Phase Lag 

  • Workshop: Diagnose and Identify Partial Radial Rotor-to-Stator Rubs 

Day 5 

  • Detection of Cracked Shafts 
  • Case History: Reactor Recirculation Pump with a Shaft Crack 
  • Compressors – Mechanical and Aerodynamic Design Surge and 

Stall Malfunctions 

  • Seminar Summary – Questions and Answers 
Accreditation

RECTUS attendance certificate will be issued to all attendees completing minimum of 80% of the total course duration.

Quick Enquiry

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Course Rounds : (5 -Days)


Code Date Venue Fees Register
ME144-01 10-05-2026 Cairo USD 5450
ME144-02 26-07-2026 Dubai USD 5450
ME144-03 02-11-2026 Kuala-Lumpur USD 5950
Prices doesn't include VAT

UpComing Date


Details
  • Start date 10-05-2026
  • End date 14-05-2026

Venue
  • Country Egypt
  • Venue Cairo

Quality Policy

 Providing services with a high quality that are satisfying the requirements
 Appling the specifications and legalizations to ensure the quality of service.
 Best utilization of resources for continually improving the business activities.

Technical Team

BTS keen to selects highly technical instructors based on professional field experience

Strengths and capabilities

Since BTS was established, it considered a training partner for world class oil & gas institution

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Abu Dhabi, UAE

1st floor, Incubator Building- Masdar City - Abu Dhabi - United Arab Emirates

00971-2-5757062

Sun to Fri 09:00 AM to 06:00 PM

info@rectustraining.com

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